Single Station Rotor Aluminium Die-Casting Machine: For Mass-Producing Aluminum Rotors

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The ZMJTKJ series Single Station Rotor Aluminium Die-Casting Machine, specialized for mass aluminum rotor production, features automated flexible feeding, robust intelligent design, easy maintenance, and service support, suiting small-batch trials to large-scale manufacturing.

Products Description

The ZMJTKJ series Single Station Rotor Aluminium Die-Casting Machine is a specialized piece of equipment designed specifically for mass production of aluminum rotors—core components of electric motors. This Single Station Rotor Aluminium Die-Casting Machine precisely governs the entire die-casting process, shaping molten aluminum into preset forms with high precision to directly produce aluminum rotor workpieces that meet stringent production standards. As a dedicated Single Station Rotor Aluminium Die-Casting Machine, it seamlessly adapts to various motor manufacturing scenarios, offering an all-in-one solution for rotor production, from raw material injection to finished product output.

I. Operational Status: Automated Processes with Efficient, Orderly Operation

The workflow of this Single Station Rotor Aluminium Die-Casting Machine is cohesive and precise, operating in a highly ordered, automated manner:

After an operator places the rotor blank onto the station, the aluminum feeding stage adapts flexibly to diverse production needs, with two distinct modes each serving specific purposes:

Manual feeding support: This mode is easy to operate and requires no complex debugging, making it ideal for small-batch trial production, process parameter adjustments, or manufacturing products with special specifications. It quickly responds to dynamic production demands (Click to watch: Manual aluminum feeding operation video to see the smooth integration of manual feeding with the Single Station Rotor Aluminium Die-Casting Machine’s processes).
Full automation with optional automatic ladling devices: This mode eliminates manual intervention entirely, using precise mechanical control to deliver molten aluminum. It ensures stable feeding speed and uniform dosage, minimizing human error—perfect for large-scale continuous production and significantly boosting efficiency (Click to watch: Automatic aluminum feeding operation video to experience the precision and efficiency of mechanical feeding with the Single Station Rotor Aluminium Die-Casting Machine).

Both feeding methods integrate seamlessly with subsequent processes: Once feeding is complete, the mold is positioned automatically, and front/rear safety doors close via pneumatic devices to trigger the clamping sequence. The Single Station Rotor Aluminium Die-Casting Machine first clamps quickly to save time, then switches to slow speed upon mold contact to prevent impact damage. After clamping, the injection system activates—first injecting molten aluminum slowly and steadily, then switching to a high-speed, high-pressure injection phase to ensure full cavity filling. Following a brief cooling period, the injection unit retracts slightly, safety doors open automatically, and the pickup mechanism advances to retrieve the formed rotor, while the lower mold ejection system operates to complete demolding. Finally, the biscuit pushing mechanism clears residuals, simultaneously cooling the mold and lubricating the material magazine. The entire cycle resets, ready for immediate repetition.

From raw material input to finished product retrieval, all stages coordinate closely, ensuring precision while adapting to varied production needs through flexible feeding—enabling continuous, stable mass production with the Single Station Rotor Aluminium Die-Casting Machine.

II. Product Advantages: Technology-Driven, Balancing Efficiency and Reliability

Robust Structure for Strong Performance

The Single Station Rotor Aluminium Die-Casting Machine features a three-beam, four-column structure, boasting high rigidity and even force distribution to stably withstand high-pressure impacts during die-casting. The 65T Single Station Rotor Aluminium Die-Casting Machine delivers 650 kN of clamping force, ideal for small to medium aluminum rotors, while the 100T model offers 1000 kN, catering to larger rotors. Both Single Station Rotor Aluminium Die-Casting Machines maintain structural stability during high-frequency operation, guaranteeing workpiece precision.

Intelligent Functions: Balancing Efficiency and Protection

Dual-speed clamping technology: The Single Station Rotor Aluminium Die-Casting Machine clamps quickly to reduce cycle time, then switches to slow speed upon mold contact—enhancing efficiency while preventing mold damage and extending mold lifespan. Two-stage injection control: The Single Station Rotor Aluminium Die-Casting Machine adjusts injection in slow and fast stages: slow injection ensures stable filling with molten aluminum, while fast, high-pressure injection compacts the aluminum, reducing bubbles and defects to improve workpiece density. Safety and environmental design: Front/rear safety doors on the Single Station Rotor Aluminium Die-Casting Machine use pneumatic push-pull mechanisms, only allowing the next step when closed to eliminate risks. A dedicated side exhaust port connects to environmental equipment, centralizing and treating die-casting fumes to meet green production standards.

Flexible Adaptability for Custom Needs

The Single Station Rotor Aluminium Die-Casting Machine comes standard with two molten cups, whose inner diameters can be customized to match different aluminum injection volumes. Its optimized worktable sizes (720×680mm for 65T, 750×600mm for 100T) accommodate various molds, enabling easy switching between rotor models and supporting multi-category manufacturing with the Single Station Rotor Aluminium Die-Casting Machine.

Maintenance-Friendly Design to Reduce Long-Term Costs

Key hydraulic components (e.g., accumulators, valves) of the Single Station Rotor Aluminium Die-Casting Machine are made of durable materials, ensuring stability, easy maintenance, and low upkeep costs. Its fast injection oil supply system employs a piston accumulator—long-lasting and easy to replace—minimizing downtime and ensuring continuous operation of the Single Station Rotor Aluminium Die-Casting Machine.

III. Service Assurance: Comprehensive Support for Uninterrupted Production

Efficient delivery: The 65T Single Station Rotor Aluminium Die-Casting Machine has a 45-working-day production cycle, while the 100T model takes 60 working days, ensuring quick response to production schedules.
Professional installation: Technical personnel can be dispatched for on-site installation guidance (with advance communication and payment for travel and service fees) to assist in debugging and commissioning the Single Station Rotor Aluminium Die-Casting Machine.
After-sales warranty: Once inspected and approved at the factory, the Single Station Rotor Aluminium Die-Casting Machine comes with a 13-month warranty (starting from the BL date). During this period, non-wearing parts are replaced free of charge to ensure smooth production.

The ZMJTKJ series Single Station Rotor Aluminium Die-Casting Machine—with its precise die-casting capabilities, flexible feeding options (both manual and automatic modes are visually demonstrable via videos), and efficient workflows—stands as a reliable partner for mass aluminum rotor production. Whether for small-batch trials or large-scale manufacturing, this Single Station Rotor Aluminium Die-Casting Machine, with its customizable features and intelligent controls, helps enterprises boost efficiency, ensure quality, and is the ideal choice for upgrading production capacity in the motor manufacturing industry.

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Sinomore is focus in the electric motor field, provide PM DC motor, BLDC motor, DC gear motor, universal motor and its CKD & SKD parts, as well as the motor assembly line, rotor assembly line and stator assembly line.

Our team members are full of enthusiasm for electric motor industry, based on more than 20years experience in motor production, we get to know well about this industry and supplying chain in China, we are committed to provide customers with a full package of solution to cost reduction effectively for motor production.

Working with Sinomore, Spend less, Quality better, High flexibility, More from China.

We support the customers who are in the filed of Home Appliances, Automobile, Automation, Power Tools, etc., provide the PMDC motor, BLDC motor, DC gear motor, universal motor, motor assembly line, stator assembly line and rotor assembly line. The motor can be delivered in complete set, SKD or CKD mode.With around 20years working experience in the electric motor field, provide professional consultation. With the enthusiasm for the job, response fast to customer, shorten customer’s communication time.

We provide both of fully automatic motor assembly line and stand-alone motor assembly line, including stator winding line, armature winding line, rotor assembly line, motor assembly line as well as automatic inspection system, cover all the field of household appliances, automobile, electric vehicle, hub motor, power tool, automation control, industrial equipment,etc.

Application scenario