Description

In the motor system, the commutator plays a pivotal role. Its core function is to timely change the current direction in the armature winding during motor operation, enabling the motor to continuously and stably rotate in a single direction and avoiding abnormal motor operation caused by chaotic current directions. The hook-type commutators produced by our company have become the ideal choice in numerous motor application scenarios by virtue of their unique design and excellent performance.

Unique Hook Design, Creating Remarkable Advantages

The key difference between the hook-type commutator and other commutators lies in its distinctive hook-shaped structure. Compared with ordinary commutators, this hook design significantly optimizes the contact mode with the carbon brush. The hook shape can increase the contact area with the carbon brush, effectively reduce the contact resistance, minimize power loss at the contact position, and enhance the overall efficiency of the motor. Moreover, the unique hook shape provides a more stable mechanical connection. When the motor vibrates during high-speed operation, it can better maintain stable contact with the carbon brush compared to traditional commutators, reducing problems such as poor contact and arcing caused by vibration, and greatly enhancing the stability and reliability of motor operation.

Exquisite Material Selection and Craftsmanship, Achieving Reliable Performance

In terms of material selection, the main body of our hook-type commutator is made of high-purity high-quality copper. This copper material has excellent electrical conductivity and good mechanical strength, ensuring fast and stable current transmission while withstanding the mechanical stress during motor operation. Paired with high-quality insulating materials, it has excellent insulation performance, which can effectively prevent short circuits between adjacent commutator segments and ensure the safe operation of the motor.

In manufacturing processes, we use advanced precision processing technologies. Every step is strictly controlled, from the high-precision cutting and shaping of copper materials to the precise injection molding and packaging of insulating materials. Through special surface treatment processes, the commutator has excellent wear resistance and oxidation resistance, and can maintain stable electrical and mechanical properties even in harsh working conditions such as high temperature and high humidity, with a significantly extended service life.

Wide Application Fields, Meeting Diverse Needs

Hook-type commutators shine in multiple fields by virtue of their own advantages. In the field of power tools, devices such as electric drills and angle grinders have strict requirements for commutators due to frequent start-stop operations and high-load operation. Our hook-type commutators can ensure that power tools have strong power and long-lasting durability by virtue of their stable current commutation performance and high wear resistance.

In the automotive industry, hook-type commutators can perfectly adapt to starter motors, wiper motors, window lift motors, and other components. Their stable structural design can adapt to the complex vibration environment of vehicles, and their reliable electrical performance can cope with the frequent changes in automotive electrical systems, contributing to the safe and comfortable operation of vehicles.

In the home appliance sector, in products such as vacuum cleaners, hair dryers, and electric shavers, hook-type commutators help home appliances achieve better performance with their characteristics of efficient current commutation and low-noise operation, bringing users a quiet and efficient using experience.

Quality and Service as Twin Drivers, Forging an Industry Trusted Choice

We regard quality as the cornerstone of enterprise development and have established a scientific and rigorous quality control system to ensure that every hook-type commutator meets or exceeds industry high standards and wins market recognition with excellent quality. At the same time, we are well aware that high-quality service is an important link connecting enterprises and customers. Our professional technical team provides detailed product selection suggestions and professional technical consulting services to customers based on deep industry knowledge and rich practical experience, deeply understands customer needs, and helps customers accurately match the most suitable product solutions.

Our company’s hook-type commutators, with their unique and leading design, stable and reliable performance, wide-ranging applications, and rock-solid quality assurance and meticulous considerate services, have become a trusted preferred component in the motor manufacturing industry. They continue to inject strong power into the efficient and stable operation of various motors and steadily advance on the path of promoting industry development.

 

Sinomore is focus in the electric motor field, provide PM DC motor, BLDC motor, DC gear motor, universal motor and its CKD & SKD parts, as well as the motor assembly line, rotor assembly line and stator assembly line.

Our team members are full of enthusiasm for electric motor industry, based on more than 20years experience in motor production, we get to know well about this industry and supplying chain in China, we are committed to provide customers with a full package of solution to cost reduction effectively for motor production.

Working with Sinomore, Spend less, Quality better, High flexibility, More from China.

We support the customers who are in the filed of Home Appliances, Automobile, Automation, Power Tools, etc., provide the PMDC motor, BLDC motor, DC gear motor, universal motor, motor assembly line, stator assembly line and rotor assembly line. The motor can be delivered in complete set, SKD or CKD mode.With around 20years working experience in the electric motor field, provide professional consultation. With the enthusiasm for the job, response fast to customer, shorten customer’s communication time.

We provide both of fully automatic motor assembly line and stand-alone motor assembly line, including stator winding line, armature winding line, rotor assembly line, motor assembly line as well as automatic inspection system, cover all the field of household appliances, automobile, electric vehicle, hub motor, power tool, automation control, industrial equipment,etc.

Application scenario