Description

Vertical-Type-Servo-Coil-Insertion-Machine-single-or-double-power-for-selectionquick-change-over
Vertical-Type-Servo-Coil-Insertion-Machine-single-or-double-power-for-selectionquick-change-over
In the complex process of motor manufacturing, the coil insertion process requires both precise control and a certain degree of flexible manual adjustment. Our Vertical Type Servo Coil Insertion Machine (single or double power for selection, quick change-over) ingeniously combines the advantages of automation and manual collaboration, becoming a flexible collaboration tool for motor production lines and bringing unique value to motor manufacturing.

Semi-automated Integration, Balancing Precision and Flexibility

The equipment (Vertical Type Servo Coil Insertion Machine) retains key manual collaboration nodes (such as preliminary coil arrangement and intervention in special working conditions), and at the same time realizes high-precision coil insertion actions through automated mechanisms: the stator positioning accuracy reaches ±0.05mm, and the coil slot-entering deviation is controlled within 0.1mm. It not only avoids the error fluctuations of pure manual operation, but also allows experienced workers to make flexible adjustments for special-shaped stators and special coils, adapting to the production of multi-specification, small-batch customized motors, achieving both precision and flexibility.

Efficiency Multiplied, Manual Intensity Greatly Reduced

Compared with pure manual coil insertion, the Vertical Type Servo Coil Insertion Machine (single or double power for selection) automatically completes core processes such as coil conveying, pre-shaping, and slot entering through a pneumatic/electric-driven coil insertion module. The coil insertion efficiency of a single station is increased by 3-5 times; workers only need to focus on auxiliary operations (such as coil end shaping and quick change-over tooling change), and the labor intensity is reduced by more than 60%. Say goodbye to repetitive mechanical labor, and transfer the value of human resources to process optimization and quality control, significantly increasing the per-capita productivity of small-batch production lines.

Adapting to Diverse Scenarios, Covering All Types of Motors

Whether it is micro household appliance motors (such as washing machine and air-conditioner motors, with a stator diameter ≤50mm), industrial drive motors (with a stator diameter of 200-500mm), or even new energy vehicle motors (with a high slot fill rate and flat wire coils), the Vertical Type Servo Coil Insertion Machine can cover the production needs of 8-72 slots and a coil cross-sectional area of 0.5-10mm² through quick change-over modular tooling (quick change of stator fixtures and coil insertion molds) and flexible parameter settings (adjustment of coil insertion pressure and speed). One set of equipment can be adapted to the manufacturing of multiple types of motors, reducing the production line investment cost.

Stable and Reliable, Upgraded Quality Controllability

The main body of the Vertical Type Servo Coil Insertion Machine adopts a cast iron bed + aluminum alloy module, balancing rigidity and lightweight, with an operation vibration ≤0.2mm/s; the intelligent detection system monitors the coil insertion pressure and position deviation in real-time, and automatically shuts down and alarms once exceeding the threshold. Combined with the manual sampling inspection link, the defect rate of motor coil short-circuits, slot detachment, etc. is reduced from 3-5% of pure manual operation to ≤0.5%, greatly improving the quality consistency and laying a solid foundation for the stable performance of the motor.

Low-threshold Operation, Quick Production Line Adaptation

Aiming at the pain points of uneven personnel skills and difficult production line transformation in small and medium-sized enterprises, the Vertical Type Servo Coil Insertion Machine is designed with a minimalist operation interface (touch screen + one-button start-stop). Workers can work independently after 2-3 hours of training; the equipment supports single-machine/production line integration (docking with feeding machines and inspection stations), with an occupied area of only 2.5m². The transformation of old production lines does not require large-scale layout adjustment. Just plug in the power and adjust the tooling to put into production, quickly releasing production capacity.

The Vertical Type Servo Coil Insertion Machine (single or double power for selection, quick change-over), with the innovative mode of automation for efficiency improvement + manual flexible supplementation, solves the contradictions between customization and mass production, and the balance between efficiency and quality in motor manufacturing. Whether you are a specialized enterprise producing small-batch customized motors or a large-scale manufacturing factory, it can become a flexible engine of the production line, promoting the efficiency upgrade of motor manufacturing with lower cost and higher adaptability. Looking forward to working with you to let the power of semi-automated collaboration empower the birth of every motor!

 

Sinomore is focus in the electric motor field, provide PM DC motor, BLDC motor, DC gear motor, universal motor and its CKD & SKD parts, as well as the motor assembly line, rotor assembly line and stator assembly line.

Our team members are full of enthusiasm for electric motor industry, based on more than 20years experience in motor production, we get to know well about this industry and supplying chain in China, we are committed to provide customers with a full package of solution to cost reduction effectively for motor production.

Working with Sinomore, Spend less, Quality better, High flexibility, More from China.

We support the customers who are in the filed of Home Appliances, Automobile, Automation, Power Tools, etc., provide the PMDC motor, BLDC motor, DC gear motor, universal motor, motor assembly line, stator assembly line and rotor assembly line. The motor can be delivered in complete set, SKD or CKD mode.With around 20years working experience in the electric motor field, provide professional consultation. With the enthusiasm for the job, response fast to customer, shorten customer’s communication time.

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We provide both of fully automatic motor assembly line and stand-alone motor assembly line, including stator winding line, armature winding line, rotor assembly line, motor assembly line as well as automatic inspection system, cover all the field of household appliances, automobile, electric vehicle, hub motor, power tool, automation control, industrial equipment,etc.

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Application scenario

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