High-Efficiency Four-station Rotor Aluminium Die-casting Machine

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ZMJTKJ series Four-station Rotor Aluminium Die-casting Machine: purpose-built for rotor die-casting, with four-station efficiency, precision, safety, reliable configurations and full service support (35T/40T models).

Products Description

Four-station Rotor Aluminium Die-casting Machine

The ZMJTKJ series Four-station Rotor Aluminium Die-casting Machines (models 35T and 40T) are professional equipment designed specifically for rotor aluminium die-casting production. Their core function is to realize efficient, precise die-casting of rotors with a diameter of ≤75mm and height of ≤60mm. Relying on a four-station vertical structure and automated processes, this Four-station Rotor Aluminium Die-casting Machine can continuously complete all processes including mold clamping, injection, cooling, and demolding, achieving integrated production from molten aluminium injection to finished rotor output. It is widely applicable to industrial scenarios requiring mass rotor manufacturing, providing stable and efficient die-casting solutions for production lines.

Core Advantages: Making Rotor Production More Efficient and Precise

Four-station Collaboration, Doubling Productivity Effortlessly

Adopting a four-station synchronous operation design, each station has clear division of labor while connecting seamlessly: when one station completes die-casting, other stations simultaneously perform operations such as workpiece picking, spraying, and preparation, significantly shortening production intervals. In standard configuration, the production cycle for a single product is only 12-15 seconds, with approximately 200 mold cycles per hour and a daily (8-hour) output of 1,600-1,700 pieces; high-configured models have a shorter cycle of 11-14 seconds, with up to 240 mold cycles per hour and a daily output exceeding 1,800-2,000 pieces, easily meeting large-scale mass production needs. This Four-station Rotor Aluminium Die-casting Machine thus ensures efficient continuous production.

Precision Processes, Ensuring Rotor Forming Quality

Intelligent Mold Clamping: Adopting liquid-filled rapid mold clamping technology, the mold automatically switches to slow pressing after quick contact. This not only improves efficiency but also avoids mold collision damage, extends mold service life, and ensures stable rotor forming dimensions—key to the Four-station Rotor Aluminium Die-casting Machine’s precision.
Accurate Injection: Equipped with a piston accumulator oil supply system, the Four-station Rotor Aluminium Die-casting Machine realizes three-stage control: slow injection, fast injection, and secondary injection. The fast injection flow can be manually finely adjusted, ensuring uniform filling of molten aluminium into the cavity, reducing defects such as bubbles and shrinkage holes, and guaranteeing rotor density and precision.
Automated Assistance: The Four-station Rotor Aluminium Die-casting Machine comes with automatic spraying, automatic workpiece picking, automatic core ejection, and demolding mechanisms. The entire process from mold lubrication to finished product removal requires no manual intervention, reducing human operation errors and improving product consistency.

Flexible Operation, Balancing Debugging and Mass Production

The Four-station Rotor Aluminium Die-casting Machine supports three operation modes: inching, manual, and automatic. The inching mode facilitates fine adjustment during equipment installation and debugging; the manual mode allows step-by-step inspection of each action to ensure stable equipment status; the automatic mode starts a continuous production process, enabling one-click batch die-casting to meet the needs of different production stages. Its full electronic control system consists of a PLC and touch screen, with all parameters intuitively adjustable. Operation is simple and easy to learn, requiring no professional programming knowledge to master—making the Four-station Rotor Aluminium Die-casting Machine user-friendly.

Comprehensive Protection, Valuing Both Safety and Efficiency

The Four-station Rotor Aluminium Die-casting Machine is fully equipped with protective doors on the front, rear, left, and right sides. The front side uses a pneumatic sliding door with an electrical interlock design—only when the protective door is completely closed can the equipment start the next process. This completely eliminates safety hazards during production, providing double protection for operators and equipment.

Performance Parameters: Strongly Adapting to Rotor Production Needs

The core parameters of the two models are optimized for rotor die-casting scenarios, balancing stability and adaptability—key to the Four-station Rotor Aluminium Die-casting Machine’s performance:

Key Parameters	35T Model	40T Model
Clamping Force	350Kn	400Kn
Injection Force	180Kn	180Kn
Working Plate Area	800×500mm	800×500mm
Motor Power	YE3 11-6 kw	YE3 11-6 kw
Equipment Dimensions	3000×3000×2600mm	3000×3000×2600mm

Note: The 40T model, as a Four-station Rotor Aluminium Die-casting Machine, adapts to rotor production requiring higher forming pressure with greater clamping force. Other core parameters are consistent with the 35T model, ensuring stable and compatible performance.

Configuration Highlights: Professional Quality Reflected in Details

Reliable Hydraulic System: The Four-station Rotor Aluminium Die-casting Machine uses high-quality oil pumps, motors, and hydraulic valves, combined with a water circulation cooling system, ensuring stable output of hydraulic power, reducing downtime due to faults, and featuring easily procurable accessories and low maintenance costs.
Customized Adaptability: Each Four-station Rotor Aluminium Die-casting Machine is standard-equipped with 2 sets of molten cups (inner diameters Φ90, φ110) and supports custom molten cup sizes according to customer needs, flexibly adapting to different rotor production processes.
Durable Electrical Components: Core electrical parts of the Four-station Rotor Aluminium Die-casting Machine use high-quality brands, ensuring long-term stable operation of the control system, reducing circuit faults, and extending equipment service life.

Service Assurance: Full Support for Worry-Free Production

Production Cycle: Approximately 60 working days, quickly responding to production start plans for the Four-station Rotor Aluminium Die-casting Machine.
Installation Support: Technical personnel can be arranged for on-site installation guidance (travel and service fees apply). Customers only need to provide production requirements 30 days in advance to ensure smooth commissioning of the Four-station Rotor Aluminium Die-casting Machine.
After-Sales Guarantee: Once the Four-station Rotor Aluminium Die-casting Machine passes factory acceptance, it enjoys a 13-month warranty starting from the bill of lading date. During the warranty period, non-wearing replacement parts are provided free of charge (international courier fees borne by the customer), ensuring worry-free production.

The ZMJTKJ series Four-station Rotor Aluminium Die-casting Machine, with its professional positioning, efficient performance, and reliable quality, stands as the ideal choice for rotor aluminium die-casting production. Choose it to make your rotor production more efficient, precise, and stable—get it now and start a new experience of high-efficiency production!

Sinomore is focus in the electric motor field, provide PM DC motor, BLDC motor, DC gear motor, universal motor and its CKD & SKD parts, as well as the motor assembly line, rotor assembly line and stator assembly line.

Our team members are full of enthusiasm for electric motor industry, based on more than 20years experience in motor production, we get to know well about this industry and supplying chain in China, we are committed to provide customers with a full package of solution to cost reduction effectively for motor production.

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We support the customers who are in the filed of Home Appliances, Automobile, Automation, Power Tools, etc., provide the PMDC motor, BLDC motor, DC gear motor, universal motor, motor assembly line, stator assembly line and rotor assembly line. The motor can be delivered in complete set, SKD or CKD mode.With around 20years working experience in the electric motor field, provide professional consultation. With the enthusiasm for the job, response fast to customer, shorten customer’s communication time.

We provide both of fully automatic motor assembly line and stand-alone motor assembly line, including stator winding line, armature winding line, rotor assembly line, motor assembly line as well as automatic inspection system, cover all the field of household appliances, automobile, electric vehicle, hub motor, power tool, automation control, industrial equipment,etc.

Application scenario